Water Innovations, Inc. specializes in Best-in-Class ion exchange water recycling systems for deionized water & highly-automated wastewater treatment equipment

  • Email
  • Facebook
  • LinkedIn
  • YouTube
  • Home
  • Products
    • Industrial Water Recycling
      • HFX – High Flow Ion Exchange
      • CIX – Complete Ion Exchange
    • Specialized Pretreatment
      • Cyanide Oxidation System
      • Chrome Reduction System
      • Macrolite Filtration Media
    • SIX – Metal Scavenging
    • In-a-Box Systems
      • BT-IaB – Batch Treatment
      • CT-IaB – Continuous Treatment
      • DI-IaB – Deionization
    • Automated Waste Treatment
      • Batch Wastewater Treatment Systems
      • Final Neutralization System
      • Chrome Reduction System
      • Cyanide Oxidation System
      • Continuous Wastewater Treatment Systems
    • Softening & Filtration
      • Hydrus & CP Softening
      • Hydrus & CP Filtration
      • RO – Reverse Osmosis
      • Macrolite Filtration Media
  • Services
    • Customer Service & Support
    • Equipment Finance
    • Controls Automation
  • Aqua Automation
  • Aqua Exchange
  • Our Company
    • About Us
    • Ask The Experts
    • Strategic Partnerships
    • Projects
  • Connect with Us
    • Request a Quote
    • Contact Us
    • Submit Your Question
  • Information
    • Product Literature
      • WDI – Water Deionization Systems
      • HFX – High Flow Ion Exchange Systems
      • CIX – Ion Exchange Water Recycling Systems
      • Metal Scavenging Systems
      • Softening & Filtration Systems
      • Wastewater Treatment System
    • Blog
    • Product Videos
    • Customer Site Videos

Ion Exchange Systems – Industrial Water Recycling

By Water Innovations Admin


At Water Innovations, Inc. we engineer solutions for wastewater treatment, closed loop water recycling and purification.  We utilize ion exchange to produce the highest quality water with the lowest waste volume. Our Best-In-Class ion exchange systems utilize Smart Regeneration Control (SRC) delivering precise regeneration chemistry feeds, controlled regeneration rinse volume and grain set-point automatic adjustment. Click on the video to learn more…

Water Innovations can be reached at sales@waterinnovations.net  or by telephone at 760.466.7583

Filed Under: Water Systems Tagged With: Basic Principles of Ion Exchange, deionized water, Industrial Water Recycling, Ion Exchange, Ion Exchange Process, ion exchange rinse water recycling, Ion Exchange Systems, Ion exchange Water Recycling, Ion exchange Water Recycling Treatment, Rinse water recycling, Rinsewater Recycling, Wastewater treatment, Water Deionizer

Wastewater Batch Treatment Systems

By Water Innovations Admin

Industrial Wastewater Treatment

In a batch treatment system, a volume of wastewater is gathered, treated by chemical / physical / biological means, and discharged. Storage Tanks accumulate waste often segregated as acid, alkaline, cyanide and hexavalent chrome-bearing which is transferred to a single cone-bottom Treatment Tank that’s from less than 1,000 up to 10,000-gallons depending upon the volume of waste per day and the number of daily treatments wanted.  System components include at a minimum a mixer for vigorous solution agitation; level & pH/ORP sensors to monitor the process; electric metering or air diaphragm pumps (depending upon the required volume) to add treatment chemicals; and flow control valves for influent, effluent, and sludge.

Highly – automated Batch Treatment and Continuous chemical treatment systems for metals precipitation, cyanide oxidation, chrome reduction, and suspended solids removal.

Water Innovations specializes in ion exchange (IX) systems for rinse recycling & deionized (DI) water. Our batch wastewater treatment systems complement our IX systems to treat regeneration waste and also process waste baths.  Designed for heavy-metals, O&G, BOD, and a wide variety of other wastewaters from many industrial metal finishing applications.  Our expert understanding of waste treatment chemicals ensures a well-designed and operating system.

For more information on Industrial Batch Treatment Systems call 760-466-7583 or email us at sales@waterinnovations.net 

Filed Under: Water Systems Tagged With: Acid waste tank, Alkaline water tank, Batch Treatment, BTS Batch Treatment, Filter Press, Industrial waste water treatment, Industrial wastewater, PCB Waste water Treatment, Recycle water treatnment, Rinse Water Treatment, Sludge Tank, waste water batch treatment, Wastewater treatment, Water Innovations

Waste Water Batch Treatment System

By Water Innovations Admin

Industrial Wastewater Treatment

Batch Treatment Systems (BTS) are intended for lower daily volumes of wastewater typically less than 10,000 gallons per day and designed to “batch” treat wastewater from start to finish at one time.

In a batch treatment system, a volume of wastewater is gathered, treated by chemical / physical / biological means, and discharged. Storage Tanks accumulate waste often segregated as acid, alkaline, cyanide and hexavalent chrome-bearing which is transferred to a single cone-bottom Treatment Tank that’s from less than 1,000 up to 10,000-gallons depending upon the volume of waste per day and the number of daily treatments wanted.  System components include at a minimum a mixer for vigorous solution agitation; level & pH/ORP sensors to monitor the process; electric metering or air diaphragm pumps (depending upon the required volume) to add treatment chemicals; and flow control valves for influent, effluent, and sludge.

 The treatment process and system components can be manually controlled by an operator for each process step, or highly-automated by the programmable automation controller executing operator-adjustable treatment set-points through a touch screen also providing electronic data-logging and archiving for regulatory compliance.

INDUSTRY APPLICATIONS

  • Metal Finishing & Plating
  • Electroplating
  • Printed Circuit Board
  • Paint & Finishing
  • Aerospace & Defense
  • Automotive & Transportation
  • Electronics
  • Semiconductor

FEATURES & BENEFITS

  • Standardized and pre-engineered
  • Modular and ready to install & use
  • Best-in-Class high quality components
  • Intuitive yet powerful operating control
  • Scalable based on pumps and tank sizes
  • 304-SS polyurethane-coated frames
  • Non-metallic tanks & bases for long-life
  • Schedule 80-PVC and true union valves

Batch Waste Treatment

Industrial Waste Treatment System

Batch Waste Treatment
Industrial Waste Treatment System Side View

Automation

  • Rockwell Automation software
  • Allen-Bradley Compactlogix PAC
  • Allen-Bradley Panelview Plus HMI
  • Allen-Bradley Components
  • Integrated HMI data-logging
  • Internet-based remote access

Standard Components

  • Separate acid & alkaline waste holding tanks
  • Cone-bottom reaction tank & gear-drive mixer
  • pH, ORP, & level process-control sensors
  • AOD or electronic chemical feed pumps
  • Supernate discharge ports & transfer pump
  • Sludge feed tank with auto pump control
  • Programmable Logic Control (PLC) automation
  • Touch Screen human-machine interface (HMI)

 Scalability

  • Holding Tank
  • Pump Skid
  • Controls
  • Chemical Feeds
  • Mechanical Mixers
Batch Waste Treatment
Industrial Batch Treatment Systems Top

Water Innovations specializes in ion exchange (IX) systems for rinse recycling & deionized (DI) water. Our batch wastewater treatment systems complement our IX systems to treat regeneration waste and also process waste baths.  Designed for heavy-metals, O&G, BOD, and a wide variety of other wastewaters from many industrial metal finishing applications.  Our expert understanding of waste treatment chemicals ensures a well-designed and operating system.

For more information on Industrial Batch Treatment Systems call 760-466-7583 or email us at sales@waterinnovations.net 

Filed Under: Water Systems Tagged With: Acid waste tank, Alkaline water tank, Batch Treatment, BTS Batch Treatment, Filter Press, Industrial waste water treatment, Industrial wastewater, PCB Waste water Treatment, Recycle water treatnment, Rinse Water Treatment, Sludge Tank, waste water batch treatment, Wastewater treatment, Water Innovations

Treatment of Cyanide Bearing Wastewaters

By Water Innovations Admin

How Treated: Treatment of Cyanide Bearing Wastewaters

Water Innovations utilizes a 2-stage Cyanide Oxidation (CN) system that can treat from 2 GPM to 10 GPM. In the first stage of treatment, hypochlorite oxidizes cyanide to cyanate. It consists of two double-wall “Batch” Cyanide Oxidation Tank and an accumulation tank for cyanide-bearing rinse water, each tank equipped with one mixer. Wastewater containing cyanide will be pumped or flow by gravity into the first tank and then on to the second tank for complete cyanide oxidation.  Both tanks have liquid level monitoring by an ultrasonic sensor to control incoming waste and outgoing solution transfers. The cyanide oxidation process would be controlled by level, pH & ORP sensors with electronic chemical metering pumps for NaOH, H2SO4, and hypochlorite addition with 4-20 mA control. All managed by  Allen-Bradley CompactLogix (PAC) controller with touch screen (HMI).

cyanide-oxidationFeatures & Benefits

  • Waste Volumes 2 GPM – 100 GPM
  • Nema 4 Control Enclosure
  • Pedestal Mounted Mixers
  • Simple Design Modular & Scalable
  • Signet pH Control, ORP & Level Sensor
  • Highly-Automated Chemical Treatment
  • Integrated Controls

Scalability

  • Holding Tank
  • Pump Skid
  • Controls
  • Chemical Feeds
  • Mechanical Mixers

Automation

  • Best in Class system Controls
  • Rockwell Automation
  • Auto Chemical Feed Pump
  • Allen-Bradley PLC & HMI
  • Custom Engineering available

Water Innovations specializes in best-in class ion exchange water recycling systems for deionized   water & highly automated waste   water treatment equipment for a wide variety of waste from many industrial applications. WI uses high quality components to ensure reliability and performance.

For more information on Cyanide Oxydation Treatment call 760-466-7583 or email us at sales@waterinnovations.net 

Filed Under: Water Systems Tagged With: 2-stage Cyanide Oxidation, Cyanide, Cyanide Oxidation, cyanide oxidation process, Cyanide Oxydation Treatment, cyanide-bearing rinse water, waste Treatment cyanide, Wastewater containing cyanide, Water Innovations

Methods of Purification

By Water Innovations Admin

 Water Innovations Water Systems

Carbon Filtration is used for several reasons. Its primary purpose is the reduction of chlorine to less than 0.1 ppm. Chorine can damage softener resins, reverse osmosis membranes, and mixed bed deionization resins. Activated carbon will also help control tastes and odors, provide organic and hazardous organic chemical reduction, and some particulate reduction. Activated carbon Hydrus Valveworks through as an adsorption medium. When the carbon has been saturated with contaminants, it will need to be replaced with new carbon. The typical STULZ application will utilize a 10 x 54 Dechlorinator, which will employ an upflow configuration. This eliminates the need for a backwash cycle and allows for non-electric operation. Kinetico would recommend that the carbon be replaced at least once per year. Backwashable carbon filters are available in applications where sedimentation is high in the incoming water supply.

Filtration is the method of removing sediment particles from water by passing through various media. Media can be sand, filter Ag, carbon, ceramic, paper, spun wound fibers, and fabric. There is a multitude of other filtration media available. Filtration effectiveness usually ranges between 100 microns to 0.1 microns depending on media and method selected. Typical filtration for STULZ applications is provided by an interchangeable cartridge filter. This filter is rated to a 5 microns nominal removal (meaning 80% of the contaminants 5 micron or larger will be trapped on filter surface) and is of the pleated fabric type.


Softening
is the method of removing magnesium and calcium salts from water using an ion exchange process. As water passes through a column of selective cation resin, magnesium and calcium ions are removed and exchanged for a chemically equivalent amount of sodium ions. The cation resin is regenerated with sodium chlorides. STULZ applications will utilize Kinetico’s unique non-electric valve. This valve incorporates an automatic, demand-initiated regeneration technology and duplex media tanks ensuring an uninterrupted supply of treated water.

Reverse Osmosis System_ROReverse Osmosis (RO) was the first crossflow membrane separation process to be widely commercialized. RO removes virtually all organic compounds and 90 to 99 percent of all ions. A large selection of reverse osmosis membranes is available to meet varying rejection requirements. RO can meet most water standards with a single-pass system and higher standards with a double-pass system. RO rejects 99.9 percent of viruses, bacteria, and pyrogens. Pressure, on the order of 200 to 1,000 psig (13.8 to 68.9 bar), is the driving force of the RO purification process.

Deionization is a method used for the removal of all ionized organic and inorganic minerals and salts from water, using a two-phase ion exchange procedure. First, the positively charged ions are removed by cation exchange resin in exchange for a chemically equivalent amount of hydrogen ions. Second, negatively charged ions are removed by anion exchange for a chemically equivalent amount of hydroxide ions. The hydrogen and hydroxide ions introduced in this process unite to form deionized water molecules (this process may also be termed demineralization).

deionization system WDI 15 Elite
Deionization system WDI 15 Elite

Ultraviolet Disinfection is the utilization of ultraviolet wavelengths to sterilize water. Ultraviolet disinfection requires water that is virtually free of sediment and calcium or magnesium salts.

Distillation is the process by which a liquid, such as water; is converted into a vapor state by heating; then the vapor is cooled and condensed to the liquid state and collected. Distillation is used to remove dissolved solids and other impurities from water. Multiple distillations are required to produce the mineral free quality water that is routinely produced from a deionization process.

Deionization vs. Distillation

Deionization and distillation compete in many areas of application. They compete with each other on the basis of quality, convenience, and cost. Distillation removes the water from the minerals. Deionization removes the minerals from the water. Distillation kills organic matter by means of heat used in the distillation process. Deionization removes organic matter by means of filtration, carbon filtration, ultraviolet light, or some type of membrane filtration.

A single distillation process, such as the type normally used in producing bottled water, will produce a water quality of approximately 350,000 ohms. Triple distilled water in glass measures approximately 1,000,000 ohms. A mixed bed deionization system will produce water that measures in excess of 15,000,000 ohms. The total dissolved solid content of this water will measure approximately .03 to .04 parts per million of water. Distilled water can measure as high as 20 parts per million.

The last question to be addressed is sterilization by distillation. Sterilization is a process by which living organisms are destroyed. Sterilization is achieved in distilled water by use of the heat used in the distillation process. Deionized water is sterilized by use of an ultraviolet light. The ultraviolet light is used to kill living organisms that escape the chlorine used in the feed water. This does not mean either of these waters is considered sterile. In order to produce sterile water either of these waters must be exposed to some additional form of sterilization such as autoclaving the product.

Water Innovations offers several water treatment technologies, unique in the industry, for virtually any water quality concern. Please contact us at 760-294-1888 or sales@waterinnovations.net

 

Filed Under: Water Systems, WDI 15 Elite Tagged With: Carbon Filtration, Deionization, Deionization system, deionized water, Ion Exchange, Methods of Purification, Reverse Osmosis (RO), Ultraviolet Disinfection, Water Innovations, Water Treatment Technologies

  • « Previous Page
  • 1
  • 2

Contact Us

About Us

Corporate Water Deionizer Systems

Recent Blog

  • Georg Fischer’s Next Generation Actuated 3-way Ball Valve
  • Staying Educated on Airline & Aerospace Finishing
  • SUR/FIN Presentation – “Process Rinses Recycling to Deionized Water for Surface Finishing Facilities”
  • 2nd Year Corporate Sponsor for Walk for Water
  • Newly Installed HFX75D ion exchange water recycling and integrated wastewater treatment system at Bristol Industries

Ask The Experts

Ask the Experts: Question and Answer (Deionized Water , Rinse Water Recycling … Read More

Quote Request

Connect with Us

Water Innovations, Inc. 350 Engel St.  Escondido, CA  92029 760-294-1888  

Water Innovations USA

Copyright © 2025 · Water Innovations, Inc. | 350 Engel St. Escondido, Ca 92029 | 760-294-1888