Industrial Wastewater Treatment

In a batch treatment system, a volume of wastewater is gathered, treated by chemical / physical / biological means, and discharged. Storage Tanks accumulate waste often segregated as acid, alkaline, cyanide and hexavalent chrome-bearing which is transferred to a single cone-bottom Treatment Tank that’s from less than 1,000 up to 10,000-gallons depending upon the volume of waste per day and the number of daily treatments wanted.  System components include at a minimum a mixer for vigorous solution agitation; level & pH/ORP sensors to monitor the process; electric metering or air diaphragm pumps (depending upon the required volume) to add treatment chemicals; and flow control valves for influent, effluent, and sludge.

Highly – automated Batch Treatment and Continuous chemical treatment systems for metals precipitation, cyanide oxidation, chrome reduction, and suspended solids removal.

Industrial Wastewater Treatment

Batch Treatment Systems (BTS) are intended for lower daily volumes of wastewater typically less than 10,000 gallons per day and designed to “batch” treat wastewater from start to finish at one time.

In a batch treatment system, a volume of wastewater is gathered, treated by chemical / physical / biological means, and discharged. Storage Tanks accumulate waste often segregated as acid, alkaline, cyanide and hexavalent chrome-bearing which is transferred to a single cone-bottom Treatment Tank that’s from less than 1,000 up to 10,000-gallons depending upon the volume of waste per day and the number of daily treatments wanted.  System components include at a minimum a mixer for vigorous solution agitation; level & pH/ORP sensors to monitor the process; electric metering or air diaphragm pumps (depending upon the required volume) to add treatment chemicals; and flow control valves for influent, effluent, and sludge.

 The treatment process and system components can be manually controlled by an operator for each process step, or highly-automated by the programmable automation controller executing operator-adjustable treatment set-points through a touch screen also providing electronic data-logging and archiving for regulatory compliance.

INDUSTRY APPLICATIONS

• Metal Finishing & Plating
• Electroplating
• Printed Circuit Board
• Paint & Finishing
• Aerospace & Defense
• Automotive & Transportation
• Electronics
• Semiconductor

FEATURES & BENEFITS

• Standardized and pre-engineered
• Modular and ready to install & use
• Best-in-Class high quality components
• Intuitive yet powerful operating control
• Scalable based on pumps and tank sizes
• 304-SS polyurethane-coated frames
• Non-metallic tanks & bases for long-life
• Schedule 80-PVC and true union valves

Industrial Waste Treatment System

Automation

• Rockwell Automation software
• Allen-Bradley Compactlogix PAC
• Allen-Bradley Panelview Plus HMI
• Allen-Bradley Components
• Integrated HMI data-logging
• Internet-based remote access

Standard Components

• Separate acid & alkaline waste holding tanks
• Cone-bottom reaction tank & gear-drive mixer
• pH, ORP, & level process-control sensors
• AOD or electronic chemical feed pumps
• Supernate discharge ports & transfer pump
• Sludge feed tank with auto pump control
• Programmable Logic Control (PLC) automation
• Touch Screen human-machine interface (HMI)

 Scalability

• Holding Tank
• Pump Skid
• Controls
• Chemical Feeds
• Mechanical Mixers

Water Innovations specializes in ion exchange (IX) systems for rinse recycling & deionized (DI) water. Our batch wastewater treatment systems complement our IX systems to treat regeneration waste and also process waste baths.  Designed for heavy-metals, O&G, BOD, and a wide variety of other wastewaters from many industrial metal finishing applications.  Our expert understanding of waste treatment chemicals ensures a well-designed and operating system.